DIY Projects

Install Cyclone Vent

During my spring roof inspection I noticed that the black tank vent cover looked a little bit worse for ware. When I tried to remove the cover it shattered in my hand. So off to the RV store (a 60-mile round trip) to pick up a replacement vent cover. But, wait a minute..... I had bought a Camco Cyclone vent and never installed it. So now it's the time to "Get-R-Done", all had to do was find where I had put it.

First you need to remove the old cap and collar.

The Dicor lap sealant can be removed with a heat gun and a putty knife. You just need to be careful to not gouge or rip the roof membrane. After you get the sealant removed you need to take out the 6 screws that old the vent collar to the roof. Now all you have left to do is clean up the left over sealant. If you are CAREFUL you can use a dab of mineral sprits on a rag as to much will damage the membrane. I cleaned up the mineral sprits with some Voom cleaner on a rag.

Now you need to install the supplied vent collar cover over the vent pipe. I put a layer of Dicor sealant around the bottom of the ring before mounting it. You can add a couple screws to hold it down if necessary. Next I sealed the cover with Dicor.

Lastly I mounted the Cyclone Vent and pushed it down into the Dicor around the pipe. I added a small screw to make sure it did not come off and added another bead of Dicor to seal it.

As with all of my DIY roof projects I painted the Cyclone Vent to match the coach colors as plain old white did not look really kool with the rest of the covers painted to match the coach.

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DIY A/C Condeser Guard

When I had a class "C" with only 1 roof A/C I didn't bother to check it on a regular basis. Needless to say it was damaged in a hail strom for the lack of a simple guard.

So, after I had the 13,500 version replaced with 15,000 version I added a simple guard. The cost was about $10 with supplies from Tractor Supply and Harbor Frieght.

BEFORE

AFTER

Parts

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DIY RV Lights

My wife asked if I could add a second light to the under sink storage. When I asked why she just opened to door and it was obvious that there was no light in the lower storage area.

So, the next time I was at a RV store I picked up a couple of spring loaded lights, one to install and one for a spare.

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DIY Workhorse Ignition Switch Fix

Depending on the who built your RV you may have a problem with an over loaded ignition switch. The switch is location on the steering column and it is not the one you stick the key in. Most RV techs will just replace the switch and send you on your way. Given enough time it will burn out again. Workhorse has created a fix for this by adding a 40 amp relay to handle the load. You can download the Workhorse document (Ignition Relay Install) from the Downloads section.

But, as with most Workhorse parts it will be expensive and probablly not available. So, build your own for about $25. You can get the ignition switch at most parts store for about $25. Check the Workhorse Xref for the correct part number.

Ignition Switch

Note - When replacing the ignition switch you may need to adjust the mounting position of the ignition switch and the high beam switch to ensure proper operation. Make sure the turning of the key and the actuation of the high beam switch function properly before you put away the tools and start off driving.

Parts List

  • 40 amp relay
  • 40 amp fuse
  • Inline fuse holder
  • #10 wire - power
  • #14 wire - signal, ground
  • Covered terminal connectors
  • Ring terminals
  • 8mmx1.25p nut for A/B terminal

Note - One user said he used a 7/16x20 nut for the A/B terminal.

Parts

Relay Wiring

Relay Mockup

Power Source

You will have to use either Terminal "A" or "B" and swap out the appropiate fuse with the 40 amp fuse.

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Refrigerator Mod

As most of you know the refrigerators used in RV's do not have an auto defrost cycle. So, the means we get to defrost them manually. Now how often you get to do this depends on open many times you use the refrigerator and how much you open/close the the doors and let warm are in or cold air out, take your pick.

But, if you move the air around inside the box it slows down the frost from forming and keeps things on the bottom shelves a bit cooler. I added a small fan that I got off EBay for about $20 shipped. The fan uses the cooling fins as ground an the hot wire runs over to the hot side of the light switch.

Another place that needs some help is the refrigerator coils. Most of not all RV refrigerators vent the heat via simple convection out the roof of the RV. So, on these 106 ° days in Texas there isn't much air moving at the back of the refrigerator. So, I thought I would add a small 12 volt muffin fan I had laying around to help move some air. I added a lighted switch so I could turn it off when it was not needed, like in the winter. I used some 3" decking screws and plastic stand offs to mount the fan.

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